Machine Capacity

WAREHOUSE AND CRANE FACILITIES

Takoradi Site

Workshop 1

Hook to floor height of 10.5 meter

• 2 x 30 TON Centre Aisles with Synchronized Tandem Lift capacity of 60 Tons
• 2 x 15 TON Outer Aisles with Synchronized Tandem Lift capacity of 30 Tons
• 1 x 15 TON Outer Aisle

Workshop 2  

Hook to floor height of 5.5 meter

• 1 x 15 TON Overhead crane

Workshop 3

Hook to floor height of 5.5 meter

• 1 x 15 TON Overhead crane

Tema Site

 All cranes in Tema will be relocated to Takoradi 

• 1 x 5 TON Electric Gantry crane (Hydraulic shop) Hook to floor height of 3.5 meter
• 5 x 1 TON JIB cranesHook to floor height of 3.5 meter
• 2 x 4 TON Overhead “A” Frame cranes Hook to floor height of 5 meter
• 1 x 8 TON Overhead “A” Frame crane Hook to floor height of 5 meter
• 1 x 1 TON Overhead “A” Frame crane Hook to floor height of 3.0 meter
• 2 x Mobile Cranes, 23 Ton capacity
• 2 x Forklifts, 2.5 Ton capacity
• 1 x Forklift, 7 ton capacity

 CENTRE LATHES

• 1 x MEGABORE Oil Field Lathe – 3m between centres x 1200mm swing complete with Auto Cycle Threading and Hydraulic copy attachment with full Digital Readout on X & Y axis. This unit has a 14″ (355mm) Spindle bore with double chucks.
• 1 x Centre Lathe – 4m between centres x 1050mm Swing
• 1 x Centre Lathe – 4m between centres x 680mm Swing with Cylindrical attachment for Linishing rods up to 4000mm long
• 1 x Centre Lathe – 3m between centres x 710mm Swing
• 1 x Centre Lathe – 2m between centres x 520mm Swing
• 1 x Centre Lathe – 1.75m between centres x 350mm Swing

CNC (Computerized Numerically Controlled) EQUIPMENT

• 1 x C.N.C. Machining Centre 950 x 460 x 550mm
• 1 x C.N.C. Machining Centre 1250 x 450 x 550mm
• 1 x C.N.C Machining Centre Eikon MV 4 CNC 4- Axis
• 1 x XYZ Proturn SLX 555 x 3000mm CNC Lathe
• 1 x TOP AVM Angelini 350mm x 500mm CNC Lathe
• 1 x TOS TRENCHEN SE820 x 2000mm C.N.C Lathe
• 1 x TOS TRENCHEN SE1020 x 3000mm C.N.C Lathe

UNIVERSAL MILLING MACHINE

• 1 x Universal Milling Machine 870 x 350 x 427 – 7.5kW Drive

HORIZONTAL BORING MILL

• 1 x Horizontal Boring Machine 1250mm table, 2000mm between posts, 1600mm high, 80mm spindle with Digital Readout
• 1 x Horizontal Boring Machine 1600mm table, 4500mm between posts, 3800mm high, 150mm spindle with Digital Readout

VERTICAL BORING MILL

• 1 x Vertical Boring Machine 1250mm table, 1000mm Window Height, Multiple spindle with Digital Readout

RADIAL DRILLING MACHINE

• 2 x Radial Drill Morse 5 Taper x 1600mm Reach
• 1 x SM Drilling Machine – Morse 2 Taper
• 2 x Magnetic Drilling units

CUTTING SAWS

• Beka-mak -820C

Features

• High Vice
• Second Vice
• Lazer Line Pointer
• Chip conveyor
• Hydraulic Top Clamping
• Turn Table

• Beka-mak -560C

HYDRAULIC STRIPPING & ASSEMBLY BENCH

• HEMS HCS-60-L-CE-EX

• HEMS HCS-30-CE-EX 

HYDRAULIC TEST BENCH

• Parker Pressure Temperature sensor & monitor
• 1 x Hydraulic Test Bench  350 Bar complete with Thermo Control for testing of:
  • Hydraulic Pumps and Motors
  • Hydraulic Cylinders
  • Hydraulic Control Valves
  • Hydraulic Steering Units & Pneumatic Cylinders and Control Valves
  • 5000 PSI MAX Pressure

ULTRA-HIGH & LOW PRESSURE TESTING EQUIPMENT / CERTIFIED CHART RECORDERS 

• 1 x 0-60,000 psi pressure test unit complete with high pressure hoses and assorted autoclave fittings
• 1 x 0-6,000psi Hi-Force hand pump and high pressure hose

12/24 CERTIFIED CHART RECORDERS (Individual Stand Alone)

• Various pressure recorders, 0-500 psi, 0-5,000 psi, 0-15,000 psi, 0-20,000 psi and 0-25,000 psi

DIGITAL GAUGE ALIBRATOR FOR PRESSURE GAUGES 

• 1 x Crystal 15,000 psi Nvision digital pressure & temperature chart recorder

FLOW METER l

• Webtech Flow meters from 10 bar–600bar pressure and flow rates from 5 LPM – 400 LPM c/w with Pressure/Flow/Temperature readout

HYDRAULIC PRESS 

• 1 x 50 Ton Enerpac Press with window capacity of 1,000mm
• 1 x 400 Ton Enerpac Press with window capacity of 400mm
• 1 x 100 Ton Enerpac Press with window capacity of 1,000mm
• Large selection of hollow jacks from 30 to 200 Ton and various hand and electric pumps up to 10,000 psi available for rental.

HONING MACHINE 

• 1 x Sunnen Automatic Horizontal Honing Machine 64-533mm (2.5” – 20”) Diameter x 4,100mm stroke

TORQUE MULTIPLIERS 

• 1 x Enerpac 1½” Drive Hydraulic Torque Wrench up to 15 000Nm
• 1 x Enerpac 11/2” Drive Hydraulic Torque Wrench up to 8000 Nm
• 1 x Hyforce 21/2” Drive Hydraulic Torque Wrench up to 40, 000Nm
• 10 x From 1/4” – 1.1/2” Drive Various Manual Torque multipliers up to 4300Nm

PROFILE CUTTING 

• 1 x Burny 25 CNC ESAB Twin Torch Profile Cutter with Magic Eye HL 90 tracing system 10,000mm x 3000mm
• 1 x Burny 25 CNC ESAB Twin Torch Profile Cutter with Magic Eye HL 90 tracing system 3,000mm x 1500mm
• 1 x YK-150 Portable Profile Cutter c/w 1.5m of track
• 1 x YK-450 Portable Profile Cutter c/w 1.5m of track
• 1 x Yukwang Circular Profile Cutter. 100 to 1000mm per minute

BORE WELDERS 

• 1 x Magnetic ID 25 Eutectic Castolin Internal Welding machine from 50mm – 450mm, External 25mm – 170mm
• 1 x Sir Meccanica Rotary Internal Welding machine from 25mm – 600mm and External 25mm – 250mm

WELDING EQUIPMENT 

• 1 x Lincoln CV400-1 AMP Welding Machine
• 4 x Lincoln Vantage 500 AMP Diesel Driven Welding Machine
• 8 x Lincoln Flex Tec 450 AMP Portable welding unit w/LN25 Pro Wire Feeder
• 5 x Lincoln Flex Tec 500 AMP Portable welding unit w/LN25 Pro Wire Feeder
• 1 x Lincoln Flex Tec 600 AMP Portable welding unit w/LN25 Pro Wire Feeder
• 2 x Lincoln Invertec V270-T Portable welding unit
• 1 x Lincoln SAW Welding Machine
• 1 x SAF-FRO 500A Stick Welding Machine
• 1 x Miller – 273 AMP Mig/Mag/Tig Welding Machine
• 1 x Modweld 300i AMP AC/DC MIG/MAG/TIG Welding Machine.
• 1 x Lincoln DC 600A Arc Welding Machine
• 1 x LN 9 Lincoln Wire Feeder Unit
• 1x K930 TIG Module
• 4 x Lincoln Fume Extraction mobile units
• 1 x Arc Data Logger

VARIABLE SPEED WELDING MANIPULATOR 

• 4 x Pema Positioner Variable Speed (0.5 – 3 R.P.M.) Hydraulic Welding Manipulators Diameter ranging from 32mm – 700mm; Length of component 0 – 5m.

TEMPERATURE STORAGE AND PRESERVATION ROOM

• 1x Consumable Storage Facility maintained at 40 degrees C 24/7 permanently
• Low Temperature Freezer up to -86⁰C

PRE-POST HEAT TREATMENT  

• 1 x Weldotherm 82KW Heat Treatment Plant c/w Accessories
• 1 x Weldotherm Water Cooled Induction Pre-Heat Treatment Plant c/w Accessories
• Temperature Calibrator – 0 – 1200⁰C

SIR MECCANICA LINE BORING MACHINE (The latest equipment available)

• WS1 Plus SERIES W
  • Boring diameter: 22-180 mm (0.87 – 7.09″)
  • Welding diameter: 25-250 mm (0.98 – 9.84″)
  • Tool holder shaft length: 2380 mm (93.70″) 3 connectable bars 1000 + 1000 + 500 mm
  • Tool holder shaft diameter: 35 mm (1.38”)

• WS3 SERIES W
  • Boring diameter: 42-800 mm (1.65 – 31.50″)
  • Welding diameter: 42-800 mm (1.65 – 31.50″)
  • Tool holder shaft length: 4400 mm (173.23″) 4400 mm (173.23″) 3 connectable bars 1500 + 1600 + 1600
  • Tool holder shaft diameter: 60 mm (2.36″)

ON-SITE MILLING, FACING & DRILLING 

• Portable Milling Head with variable speed controller up to 250mm diameter x 150mm travel
• FMAX 3000 SERIES FMAX
  • Diameter of facing: 1000-3000 mm (39.37 – 118.11″)
  • Welding diameter: 1000-3000 mm (39.37 – 118.11″)
  • Drilling diameter: 12-100 mm (0.47 – 3.94″)
  • Tapping diameter: 2-36 mm (0.08 – 1.42″)
  • Radial stroke: 250 mm (9.84″)
  • Axial stroke: 200 mm (7.87″)
  • Mod centering fasten & support: 800-3000 mm (31.50 – 118.11″)
  • Tool holder arm: 1500 mm (59.06″)

BRUSH PLATING POWER PACKS 

• 1 x 200 Amp/hour Power Pack
• 1 x 300 Amp/hour Power Pack
• 1 x 500 Amp/hour Power Pack

BORESCOPE 

• 1 x 60mm Lens Borescope with 200-foot umbilical. Captures colour stills and video footage
• 1 x 20mm Lens Borescope with 100-foot umbilical. Captures colour stills and video footage

GE USM VISION INSPECTION EQUIPMENT

• USM VISION – Ultrasonic Detector, a total weld inspection solution

UT GAUGE 

• Cygnus UT Gauge for thickness range of 3 – 150mm

CALIBRATED PRESSURE CHART RECORDERS 4, 12 and 24 Hrs.

• 0-500 psi
• 0-5000 psi
• 0-15000 psi
• 0-25000 psi

SHADOWGRAPH EQUIPMENT

• Ph-A14 Horizontal Optical Comparator- Series 172 (Shadowgraph c/with digital readout)

WEBTECH FLOW METER 

• From 10 bar-600 bar pressure and flow rates, from 5 LPM – 400 KOM c/w Pressure/Flow/Temperature readout

INSPECTION EQUIPMENT 

• Calibrated granite surface tables 1500mm x 1000mm
• Calibrated granite surface tables 900mm x 600mm
• Digital micrometers (up to 3 digits, i.e. 0.000mm)
• Various sizes outside Micrometers 0 – 1,000mm
• Various sizes inside Micrometers 0 – 1,500mm
• Various sizes Vernier Calipers 0 – 1,000mm
• Various standard height gauges 0 – 600mm
• External/Internal spring calipers
• Internal dial calipers
• Dial Test Indicators
• Slip Gauges and Setting Rods for in-house calibration
• Master Ring Gauges for in-house calibration
• C. Shore Hardness Tester for rubber and polymer materials
• Tolerance Guide
• Clamp Meters 0 – 1000Amp
• 100 – 500mmÆ x 10m long internal measurement of bores with digital display
• Garant digital surface roughness tester with printer
• Thermal infrared Testo 845 (Temperature Gauges)
• 0 – 10,000 psi Chrystal gauge Cal pressure gauge calibrator
• Crystal Nvision digital pressure & temperature chart recorder
• 2 x Hardness testers
• Oil monitor
• NDE Equipment
• Bosch laser level kit c/w 40m range
• Draper laser level kit
• BREN 626 Series electronic cutter stencil machine
• Panasonic Tough Books
• Internal mic 100-1700mm
• Elcometer thickness gauges
• Adhedsion Testers
• Dew point & Salt Point contamination meters
• O-ring gauges

FORKLIFT CENTRE

• Testing Equipment
  • Heavy duty battery discharge tester 6/12V
  • Batter charger 12V
  • Motometer (engine compression tester)
  • Battery connection pliers 24V
  • Testing plugs equipment